Full Integrated Water Processor

The Full-Process Water Processor is a high-efficiency, integrated water treatment device specifically developed to solve the four major common problems in various circulating water systems: corrosion, scaling, microbial growth (bacteria and algae), and poor water quality. It integrates multiple traditional treatment units into a single system, replacing the need for separate equipment for filtration, anti-scaling, anti-corrosion, and sterilization, significantly simplifying system layout, reducing installation space, and lowering overall operating costs. 

The device is mainly composed of a high-quality carbon steel shell, stainless steel mesh, high-frequency electromagnetic field generator, corona discharge unit, and automatic drainage system. Through its unique triple-action process, it achieves comprehensive water treatment effects, ensuring stable operation of circulating water systems, improving system efficiency, and extending the service life of downstream equipment. It is widely applicable to central air conditioning circulating water systems, industrial cooling water systems, boiler feed water systems, and other scenarios requiring high-standard water treatment.

Working Principle

Through a triple-action process—mechanical filtration, electromagnetic polarization, and corona effect—it effectively adsorbs and reduces hardness ions and composite scale in circulating water systems, thus preventing scaling.

By altering the arrangement of ions via electromagnetic energy, it reduces the likelihood of scale formation even at higher temperatures, while also inhibiting metal corrosion.

Additionally, it suppresses the growth of bacteria and algae in water and features online filtration and automatic discharge, enabling comprehensive functions including anti-scaling, anti-corrosion, sterilization, and water purification during normal operation.

• Integrated All-in-One Design: Replaces multiple traditional treatment units with a single system, integrating mechanical filtration, anti-scaling, anti-corrosion, sterilization, and water purification functions. Simplifies system installation, reduces occupied space, and lowers investment and maintenance costs.

• Triple-Action Treatment: Adopts mechanical filtration, electromagnetic polarization, and corona effect to comprehensively solve four major circulating water problems (corrosion, scaling, bacteria/algae, poor water quality), ensuring stable and efficient water treatment results.

• Excellent Anti-Scaling & Anti-Corrosion Performance: Effectively adsorbs and reduces hardness ions and composite scale in circulating water, preventing scaling even at higher temperatures; alters ion arrangement via electromagnetic energy to inhibit metal corrosion, with a corrosion rate controlled below 0.01 mm/year.

• Efficient Sterilization & Filtration: Suppresses the growth of bacteria and algae in water; filtration efficiency ranges from 75% to 98%, with customizable filtration precision (200–5000 μm) to meet different application needs.

• Energy-Saving & Low Consumption: Low power consumption (100 W–600 W) and low pressure loss (0.005–0.03 MPa), reducing energy consumption and operating costs while ensuring stable system operation.
  

• Easy Operation & Maintenance: Equipped with an automatic drainage system and simple control design, enabling online filtration and automatic discharge without frequent manual intervention; regular maintenance is simple and labor-saving.

• Wide Adaptability: Suitable for various media (surface water, groundwater, circulating water) and harsh operating environments (temperature -40℃ to +55℃, relative humidity <95%), applicable to multiple circulating water systems.

• Customizable & Reliable: Supports customization of filtration precision, size, and power; made of high-quality carbon steel shell and stainless steel mesh, with high safety insulation voltage (5000 V) and long service life.

The Full-Process Water Processor is a versatile integrated water treatment device, widely applicable to various circulating water systems and scenarios requiring comprehensive water treatment (anti-scaling, anti-corrosion, sterilization, filtration). Its main application fields include:

• Central Air Conditioning Circulating Water Systems: Treats cooling water and chilled water, prevents scaling and corrosion of heat exchangers, pipelines, and other equipment, improves heat exchange efficiency, and extends equipment service life.

• Industrial Cooling Water Systems: Used in chemical, metallurgical, textile, printing and dyeing, and electronic industries to treat circulating cooling water, reduce scaling and corrosion, and ensure stable operation of production equipment.

• Boiler Feed Water Systems: Treats boiler feed water, removes impurities, prevents scaling and corrosion inside the boiler, improves boiler efficiency, and reduces maintenance costs and potential safety hazards.

• Municipal & Commercial Water Systems: Applied to municipal water supply and drainage circulating systems, shopping mall air conditioning systems, and hotel water circulation systems, ensuring water quality and system stability.

• Other Fields: Suitable for circulating water treatment in power plants, water parks, swimming pools, and industrial production lines, meeting the comprehensive water treatment needs of different scenarios.

Safety Precautions

• Electrical Safety: Ensure the power supply voltage and frequency match the device’s rated parameters. The device has a safety insulation voltage of 5000 V, but still, cut off the power supply before installation, maintenance, or disassembly to avoid electric shock. Keep the control panel and electrical components dry to prevent short circuits.

• Pressure Safety: Do not operate the device beyond the rated pressure range. Before disassembly or maintenance, close the inlet and outlet valves of the pipeline and release the internal pressure to avoid injury or equipment damage caused by pressure release.

• Mechanical Safety: Do not touch the rotating parts (if any) or electrical components during operation. Use appropriate tools for installation and maintenance to avoid damaging the shell, stainless steel mesh, or other components. Wear protective gloves when cleaning the filter mesh to avoid scratches.

• Environmental Safety: The discharged sewage should be treated according to local environmental protection regulations to avoid environmental pollution. Do not use the device to treat flammable, explosive, or highly corrosive fluids without professional customization.

• Operating Environment: Do not use the device in an environment beyond the specified temperature (-40℃ to +55℃) or relative humidity (<95%), as this may affect the device’s performance and service life. Avoid installing the device in direct sunlight or rainy and humid areas.

• Unauthorized Disassembly: Do not disassemble the device or its internal components (such as the high-frequency electromagnetic field generator, corona discharge unit) without authorization. If there is a fault, contact professional after-sales personnel for maintenance.

FAQ

• What systems is the full-process water processor suitable for?

Our full-process water processor is widely used in central air conditioning circulating water systems, industrial cooling water systems, boiler feed water systems, and others. It is designed for scale removal, corrosion prevention, sterilization, and impurity filtration, improving system efficiency and extending equipment service life. It is also applicable to municipal water circulation systems, power plant circulating water systems, and water treatment scenarios in various industries.

• What is the filtration precision?

The standard filtration precision of our full-process water processor is 3000–5000 μm. We also provide customization services according to your specific needs—custom filtration precision of 200–500 μm is available upon request, which can be adjusted based on the impurity size in your circulating water system to achieve optimal filtration effect.

• Can we customize the equipment?

Yes, we offer comprehensive OEM/ODM customization services. Customizable items include filtration precision (200–5000 μm), device size, power consumption (100 W–600 W or other specifications), shell material, and control functions. Our professional R&D and engineering team will communicate with you in detail to provide a personalized solution that meets your specific application scenarios and requirements.

• Is your company a trading company or a manufacturer?

We are a professional manufacturer integrating R&D, manufacturing, and sales. We have our own production workshop, advanced production equipment, and a strict quality control system. We can provide factory-direct prices, professional technical support, and one-stop after-sales service (including installation guidance, maintenance, and spare parts supply) to ensure your product experience and system stable operation.

• How long is the service life of the full-process water processor?

The service life of the device is 5–8 years under normal operation and regular maintenance. The high-quality carbon steel shell and stainless steel mesh are corrosion-resistant and durable, and the core components (high-frequency electromagnetic field generator, corona discharge unit) are designed for long-term stable operation. Regular maintenance (such as cleaning the filter mesh and inspecting components) can further extend the service life.

• Does the device require chemical agents for water treatment?

No, the full-process water processor adopts physical treatment methods (mechanical filtration, electromagnetic polarization, corona effect) to achieve anti-scaling, anti-corrosion, and sterilization effects, without the need to add chemical agents. This not only reduces operating costs but also avoids secondary pollution of water quality, making it more environmentally friendly.